Home > Manufacturing > Die Cutting Machine Industrial Scaled: What To Expect

die cutter industrialIt’s one thing to know that you need a die cutting machine industrial level. It’s another thing to know exactly what using that machine entails—never mind why we use it in the first place.

Conversion Technologies International has the answers. Read ahead to learn more!

Why do they call it a die cutter?

Let’s tackle one simple question first. Why do we call the process die cutting—why is the machine a die cutter? The answer is a bit more straightforward than you might realize.

A die is a special tool we use to cut materials into particular shapes. Many tools can cut materials more generally. What makes a die unique is that we can use it to create the forms we desire. They’re customizable and allow for maximum precision. Needless to say, the “cutter” refers to the act of cutting that shape.

Originally, early manufacturers created die cutters to address the issue of shoe production. Shoemakers used to cut the shapes of each shoe design by hand. While this process allowed for accurate results when the shoemaker was capable, it was extremely slow. This meant that shoemakers operated on a limited scale. While there were potential manufacturing methods that allowed them to scale up, they were too generic. You could make as many shoes as you wanted, in other words—but not in the required shapes.

The die cutter method allowed shoemakers to not only create the product they needed, but as much of it as needed. As these results became more and more apparent, the method picked up in popularity. Over time, we adapted die cutting to suit not only the shoe production industry, but many others as well.

What do you use a die cutting machine for?

When it comes to industrial manufacturing, time and efficiency are of the essence. Growing your business is all about scaling up—that is to say, producing more and improving overall effectiveness. For many business owners, this means moving out of smaller facilities and changing strategies. If you’re used to working with smaller machines to punch out shapes as needed, you’ll probably turn to die cutting machines at some point.

An industrial die cutter is one of the most effective means through which a small business owner can scale up. We use it to cut different materials into desired shapes. Rather than taking on each shape individually, these machines enable us to create a sort of assembly line process. Usually, we have die cutting tools custom made from different metals. We use them to cut through materials like foam, fabric, adhesive, and paper. The process creates products that are essentially identical to each other in terms of size and shape.

No matter how complex the shape, no matter what the material, the correct type of die cutting method gets the process down to a science. It’s crucial to work with a die cutting machine as you scale a business. Not only does it allow you to provide more consistent results—it also ensures that you get those results in a more timely manner than you would otherwise. Plus, working with a machine—and the experts—ensures that you skip the trial and error. You need to jump to the right process from the start, and we’re going to break down how you get there.

What is a die cutting machine industrial scaled?

When we talk about a die cutting machine industrial level, we’re thinking about a commercial die cutter. Here’s a secret: not all die cutting machines are meant for industrial projects. In fact, some are specifically made for small businesses or even home usage. The difference between that type of machine and a commercial—industrial—level machine is the production capability. A small machine handles one project, sometimes a single product, at a time. A commercial machine, on the other hand, has the ability to produce quickly and efficiently.

As you explore your options and transition from a smaller business to a larger one, a commercial die cutter becomes more necessary. Generally speaking, this is why many business owners turn not only to die cutting, but manufacturers that understand how to utilize the process. It’s one thing to know how to implement die cutting machines in theory. It’s another matter entirely to use them to their best advantage. Fortunately, third parties can help.

Why should I work with a third party manufacturer?

While outsourcing production may be intimidating at first, it comes with several major advantages, especially when you work with an experienced die cutter manufacturer. These benefits include:

  • When you outsource, you’re working with a company that already has the required machines and facilities necessary. When you tackle projects like these on your own, you’re also saddling the cost on your own. You’re investing in permanent facilities and equipment; or otherwise renting them.
  • No matter what, inexperienced manufacturers need time to learn. That means a higher likelihood of mistakes, at least initially. An expert third party has the experience and expertise necessary to offer the results you need from the beginning. This plays into the cost efficiency as well. You’re not wasting any product through error.
  • Speaking of trial and error—that takes time. A reliable third party manufacturer offers faster results. It plays perfectly into the scaling process.

Want to learn more about die cutting and how you can execute it as efficiently as possible? Call CTI at 419-924-5566 or contact us here. It may be easier than you think!