Coating and Laminating Solutions: How To Know Your Options

You’ll find a number of coating and laminating solutions available on the market. The question is, which one suits your needs? And how can you execute them? That’s what Conversion Technologies International is here for. Let’s dive in.

What’s the difference between coating and laminating solutions?

There are many differences between coating and laminating solutions. Often, you can notice some of them to the naked eye, or even to the touch. A laminated product has a thicker, less flexible top layer. It bends, but folds less easily and withstands greater pressure. Some of the most commonly laminated products include book covers, as an example. A laminated product may resist water and heat damage, as well as dust, dirt, and other irritants. You’re essentially working with a premade layer, pressed over the surface and bound through adhesive.

Coating, on the other hand, produces a much thinner layer. We apply it in liquid form, and though it dries and hardens, it can be more flexible than lamination. While it can’t withstand the same types of damage laminated layers will, it can resist UV light and heat.

A few differences to look out for:

—The more you handle a product, the more likely it is to need lamination over coating. When an item is regularly used or handled, it’s more likely to sustain everyday damage.
—Lamination is for products you’ll need to use for the long term. It’s meant to increase the longevity of a surface, rather than its appearance (although it can do that, too).
—There’s a curing process involved in coating. While this doesn’t make it as tough as lamination, it is a step you need to consider when deciding which process is right for your plans.
—Between the two, coating is the less expensive option. This doesn’t make lamination unaffordable; it’s simply something you’ll figure into your budget as the process moves along.

What are the three types of laminates?

 Laminating technology allows us several different options. The option you choose depends on your specific project and its needs, right? So we recommend being as familiar as possible with these three main types:

1. Matte lamination. As the name suggestions, matte lamination has a flat, matte appearance without shine or reflection. Though smooth to the touch, it’s also durable. In some cases, matte lamination is “tougher” than the alternative. Additionally, some see the matte “look” as more natural, subtle, and professional. It somewhat softens the colors of the product beneath. Without the glare that can come with glossy lamination, it’s a bit more sophisticated and creates a sense of “quality” in the right context.
   2. Glossy lamination. A more classic type of lamination, glossy offers a high-shine, reflective look. It makes colors “pop”, and it’s completely smooth. Because of that slicker, smoother quality, it’s easier to clean, though not completely resistant to smudging. A great bonus of glossy lamination is that we can easily apply it to both sides of the product. And we often do—it adds to the product’s durability, and ensures it lasts for as long as possible. While glossy lamination doesn’t fit every aesthetic, it can be a great option if you’re looking for something both vibrant and strong.
   3. Soft touch lamination. What should you look for when you’re not quite satisfied with matte or glossy lamination? Soft touch, of course! This is the “midpoint” between the other two options. Not quite completely matte and not quite shiny, it has a look reminiscent of velvet and a silky feel. It’s both luxurious to look at and touch. The best part? It’s less than some of its alternatives, but it looks expensive.

What’s the first step in the lamination process?

The first step in lamination is preparation. It’s crucial for the first layer of a product to be smooth and naturally flexible. You don’t want wrinkling or inconsistencies. That’s why you should first ensure the document you’re laminating is completely clean. Check for any dust or debris and then position it carefully. The way you position the documents depends on the type of lamination process you select. If you select pouch lamination, you’ll slide the document into the pouch, centering it to establish a border. For more conventional large-scale lamination, you’ll position the document between plastic sheets as it’s fed into a machine.

Frequently Asked Questions

It’s natural to have questions about coating and lamination solutions—and how to procure them. Don’t worry: We’ve got you covered!

What happens if I can’t laminate or coat products in-house?

That’s okay! It’s actually quite common for businesses to outsource processes like adhesive coating and laminating. In that case, you’ll typically reach out to contract coating services. (Though third party manufacturing is available in other fields as well—covering everything from textile laminating companies to auto manufacturers.). They’ll process the project and deliver it fully finished to your specifications.

What are the benefits of working with a third party manufacturer?

There are several benefits to working with a third party manufacturer. For one thing, you can save a lot of money. Rather than renting or investing in facilities and equipment, you’ll contract with a provider that has them on hand. Plus, they’ll have experienced employees ready to work.

When handling brand-new processes in-house, you’ll inevitably have to deal with some trial and error. That’s not the case if you outsource. At CTI, we have the experience necessary to execute projects quickly and effectively.

What’s the difference between toll manufacturing and contract manufacturing?

These are the two main types of third party manufacturing. Toll manufacturing involves paying a “toll” for processing. While the manufacturer processes the materials and delivers your desired results, you’ll provide the raw materials. Contract manufacturers handle everything from beginning to end—including the raw materials.

Here’s the first step: Find a manufacturer who works for you! Call CTI at 419-924-5566 or contact us here. Let’s get the conversation started.