How Contract Die Cutting Services Can Help Your Business

Die cutting is an important part of many production processes. It allows manufacturers to easily create clean, mass-producible parts. However, because the costs involved with in-house die cutting are significant, it’s also common to use contract die cutting services.

First, we’ll look at the key elements of die cutting services here, including the relevant technologies. Then, we’ll examine how manufacturers can find a die cutting service that fits their needs.

The Basics of Die Cutting

Overall, die cutting is a manufacturing technique that uses pre-made templates to quickly make cuts in large amounts of material. This process has a wide variety of commercial and industrial applications, and businesses use it to create many different goods. 

Notably, these applications can include everything from industrial rubber gaskets to labels and stickers. It’s common to see die cutting used for cutting sheets of rubber, foam, fabric, paper, and other web materials. Automotive die cutting applications are particularly common, as automakers need large amounts of highly standardized parts.

The process offers big efficiency advantages for mass-produced goods while also providing excellent precision in cuts. Die cutting is also extremely versatile thanks to the range of different die cutting technologies available today.

What Types of Die Cutting Services Are Available? 

The die cutting process is a crucial aspect of modern manufacturing, enabling precise shapes and designs for various products. With a range of techniques available, manufacturers can choose the method best suited to their production needs. From flatbed and rotary die cutting to the innovative advances of digital die cutting, each technique offers unique advantages. Understanding these methods is essential for businesses looking to optimize their production efficiency and achieve high-quality results. In this overview, we will explore the most common die cutting techniques, their benefits, and how they can be integrated into manufacturing processes.

Flatbed die cutting

  – Uses steel rule dies and a flatbed hydraulic die press.

  – Ideal for smaller production runs.

  – Highly versatile for various materials.

  – Upfront costs are lower than other methods.

  – Can produce intricate designs efficiently.

  – Typically used for short-run jobs and prototyping.

Rotary die cutting

  – Uses a rotating die stamp that makes cuts in the web as it passes underneath.

  – Can have higher upfront costs.

  – Great for large production runs.

  – Excellent choice if your project requires kiss cuts.

  – Offers faster production speeds due to continuous operation.

  – Works well with thicker materials and complex shapes.

Digital die cutting

  – Recently became popular due to advances in manufacturing technology.

  – Uses a computer-controlled die to create cutout shapes.

  – Provides extreme precision and customization.

  – Efficient for both small and large batches.

  – Allows for quick changes to designs without new dies.

  – Many top contract manufacturing services feature digital die cutting.

Why Businesses Use Contract Die Cutting Services

A contract manufacturer offers manufacturing services on demand to businesses who need additional capacity or specialty equipment. Because die cutting requires sophisticated tools like hydraulic presses, it’s an ideal candidate for contract manufacturing.

Businesses can often save considerable money and time by outsourcing their die cutting operations to contract manufacturers. Working with a contract manufacturer provides access to technologies and expertise that might not otherwise be available. 

Even large businesses with advanced manufacturing facilities might outsource certain types of die cutting. Contract die cutting frees up resources for other tasks, and it can also provide extra capacity to accommodate demand surges. 

Custom Contract Die Cutting from CTI

Conversion Technologies International is a leading contract conversion manufacturer with specialties in laminating, adhesive coating, and die cutting. We offer full service custom die cutting because our clients need single-source convenience for all of their manufacturing needs. 

Every project goes through our five-step process to ensure quality. 

Expertise and Customization

Plus, we’ve designed our facilities for flexible modular manufacturing capacity. We can reconfigure manufacturing processes quickly, which also makes us a great fit when your project requires R&D resources. Notably, we equip our exceptional facilities with multiple flat-bed die cutters allowing us the ability to cut from rolled or sheet form. 

Additionally, our expertise is broad and we serve multiple industries.

Our clients include:

• DuPont
• Ford
• Owens Corning
• Kimberly-Clark
• General Motors
• Steelcase
• Firestone

Additional Services

Our fully-operational facility is equipped with the latest technology and machinery. This advanced equipment can handle a wide range of coatings and adhesives. We specialize in processing various substrates, including vinyl, paper, and polypropylene. Additionally, we can work with materials such as cloth, foam, and polyester.

In addition to coatings and slitting, we provide comprehensive lamination services. Our coating equipment includes several techniques for optimal results. These range from slot die and roll coating to gravure coating. We also offer hot roll lamination and hot melt spray coating. Moreover, our capabilities extend to belt lamination techniques.

If you need stretchable lamination, we also provide the option of using powdered adhesive. This versatility allows us to cater to diverse project requirements effectively. Most importantly, we strictly adhere to all industry standards, including ASME and ASTM, to ensure quality and safety. Our commitment to excellence sets us apart in the industry.

Request a Quote

It’s easy to request a quote through our website today. Or, call 419-924-5566 to get started by phone. Our conversion manufacturing experts will take you through the whole process, including die cutting and any other services you need!