How A Fiberglass Laminator Can Make A Difference

You’ve heard of fiberglass, and you’ve heard of lamination. But what exactly does a fiberglass laminator do? Conversion Technologies International is ready to answer that question. Read below to explore further.

Is laminate the same as fiberglass?

No, laminate and fiberglass are not the same thing. Technically speaking, the word “laminate” can refer to the process of lamination, and the product itself. Laminate is a composite we create by layering multiple materials on top of each other. We then fuse them, often with an adhesive, and frequently top it with a decorative surface layer. The surface layer is what gives the laminate its appearance—often mimicking other materials. For example, laminate flooring may look like wood or tile.

Fiberglass, on the other hand, is the “material” itself. It’s formulated through a blend of resin and glass fibers. The types of resin utilized are many. Often, they tend towards polyesters like methyl ethyl ketone peroxide. While we often do use resin while creating laminate, other materials can include paper, among other things.

Laminate and fiberglass can serve similar purposes, but offer different benefits and therefore function differently. We recognize fiberglass for its strength and durability, which makes it perfect for structures like boat hulls. We also use it for insulation. The qualities of fiberglass allow it to withstand inclement weather and extreme temperatures. It not only maintains its aesthetic, but its structural integrity. Conversely, laminate is a much more aesthetically based product. While you can use it on surfaces prone to wear and tear, like countertops, it won’t last under more severe conditions. There is, however, a degree of variability depending on the type of laminate selected.

Yes, we can alter the appearance of fiberglass to an extent. But it’s not going to look quite the same as laminate, giving you something of a trade-off. But for many projects, it’a trade-off we deem worthy.

What does a fiberglass laminator do?

When you need fiberglass products, you’ll turn to a fiberglass laminator. Essentially, the laminator handles the preparation of fiberglass components for assembly. Before we use these components for boats, cars, and other large-scale products, we use the industrial laminating machine. Remember what we mentioned above about the basic laminating process? That applies to fiberglass laminating as well. Fiberglass lamination involves taking layers of fiberglass and applying them to specific molds. From there, the laminators may involve brushes, rollers, and other mechanisms.

Prior to the shaping, however, we first apply materials like resins. These resins ensure that the fiberglass hardens correctly, properly laminated. We use tools and techniques to ensure a lack of bubbling. Additionally, we cut away excess material, ensuring consistency. The lamination process also involves inspection (prior to application) and reinforcement. The reinforcement involves bonding the fiberglass to additional product. Essentially, you’re creating a thicker, more damage-resistant product.

In the end, laminated fiberglass offers everything you want from fiberglass—with the added benefits achieved through lamination. It’s a product a lot of business owners need, but it can be difficult to achieve if you’re inexperienced. That’s why we tend to recommend using third party manufacturers. You could invest in your own fiberglass laminator—or you could outsource.

Why should I outsource my fiberglass lamination needs?

There are several reasons why you may want to consider outsourcing production. While we often associate third party manufacturing with small businesses , it’s equally beneficial to large ones. Regardless of the size of your business, outsourcing benefits include:

• Affordability. It’s a common misconception that outsourcing costs “extra”. In fact, when you buy your own lamination machine, you may be spending money on something you won’t need for the long term. When you work with a third party, you won’t have to invest in permanent facilities, equipment, or employees. You can pay for what you need, when you need it. And ultimately, that will save you money.
• Flexibility. Your manufacturing needs will likely evolve with your business. When you manufacture in-house, you’ll need to update or upgrade often. Whether you require a fiberglass laminator or a large format laminator, an experienced third party manufacturer can accommodate you. Why is this so important? It ensures you won’t have to cycle machines in and out of rotation. Rather, you’ll work with someone who has everything in one place.
• Efficiency. Reliable third party manufacturers aren’t new to the manufacturing game. They have their processes down to practiced systems. This means you’ll get the consistent results you need, faster. You don’t have to worry about trial and error here!

Whether you choose to work with a third party or not, it’s also important to know the difference between the two main types of third party manufacturers.

What’s the difference between contract manufacturing and toll manufacturing?

Contract manufacturing and toll manufacturing have a lot in common. In both cases, the third party processes materials and provides the final product. With contract manufacturers, the contract covers everything, from beginning to end. In that sense, the contract is all-encompassing. A toll manufacturer supplies the raw materials, then lets the third party take it from there.

Why would you choose toll manufacturing over contract manufacturing? Simply put, some business owners like to be a bit more hands-on. Toll manufacturing allows for that. Furthermore, if you have a preexisting deal with a provider, toll manufacturing can be more financially sensible.

No matter what you choose, ask questions ahead of time and expect answers!

CTI is Always Ready to Assist

You don’t have to search for answers with CTI. We’re always ready to assist, and that can start right now. Call us at 419-924-5566 or contact us here to begin your journey.