Vinyl Die Cutting: How Does It Benefit Us?

How do we approach vinyl die cutting? Vinyl can be tricky to work with, especially if you want more unique shapes and designs. Conversion Technologies International has the answer to that question and more. Read on to find out how this process works.

What is a vinyl die cut?

When we discuss vinyl die cuts, we’re primarily referring to the shapes we cut in vinyl. We usually base these off an existing design, and we typically cut through backing paper as well. Vinyl stickers? They’re usually die cut. Vinyl decals? Die cut. Even vinyl albums go through the vinyl die cutting process. The great thing here is that it allows for a lot of precision and variation, while at the same time maintaining consistency in production.

What is kiss cutting?

Another common form of cutting is the kiss cut. You could consider it the main alternative to the vinyl die cut process. The core difference lies in the depth of the cut. The kiss cut process doesn’t go any further than the paper background. This means you’re more limited in terms of shapes and designs. Often, you’ll see kiss cuts stick to squares and circles. While this works for some purposess, it’s simply not going to accommodate more complex projects.

There isn’t really a process that’s better than the other on an objective basis. The process you prefer really depends on your desired outcome. Ultimately, however, if you need more creative freedom, vinyl die cutting is the way to go. The question is really whether or not your business can accommodate this process. In some cases, it may be a better idea to work with a third party manufacturer. Some of this depends on how comfortable you and your employees are with die cutting machines. 

Can a die cutting machine cut vinyl?

In recent years, digital die cutting machines have become popular among those requiring vinyl die cuts. The digital process can be faster—however, you shouldn’t overlook manual machines. That said, both digital and manual die cutting machines can cut through vinyl. This includes iron-on vinyl, which tends to be a bit more challenging than other forms of adhesive vinyl. Typically, we apply vinyl to mats ahead of the cutting process. We then cut through following the design, cutting all the while. The final cuts leave you with the product you’re looking for.

It’s important that you follow certain specifications when using die cutting machines. These include:

—Applying the correct pressure. It’s easy to overdo pressure when cutting vinyl. Make sure to adjust the pressure setting before beginning. This ensures a clean cut, as opposed to sloppy cuts.

—Don’t forget the backing. Believe it or not, some forget about the paper backing after the cutting process. Peel away the backing after you make the final cuts. Only after you remove the backing can you apply the vinyl cut product.

—Consider transfer tape. Although this applies more to the application than the machine directly, transfer tape can protect your hard work. Applying the tape can create a smoother appearance.

—Double check your die. Before starting, double check to ensure you have the right die. If the die isn’t perfectly compatible with your vinyl cutting machine, you won’t get the results you want.

Should I buy my own die cutting machine?

Before buying your own vinyl die cutting machine, consider your long term goals. You may need to cut vinyl, and you may need the specific capabilities of vinyl die cutting. But it isn’t always necessary to invest in your own machine and facilities. Keep in mind that if you plan on vinyl die cutting large quantities of product, you’ll also have to train employees. You might need to employ new people as well. Combining those factors with investing in industrial equipment and facilities adds up.

What are the benefits of using a heavy duty die cutting machine?

There are many benefits to using a die cutting machine. For one thing, these machines move remarkably quickly, increasing efficiency. Production won’t lag when you utilize a cutter machine!

This type of machine is also remarkably consistent. A punching machine moves with systematic precision, offering the same results over and over. The results will be seamless, ensuring you won’t have to worry about bowing or splitting. It’s rather customizable and flexible, while also offering a great deal of affordability.

Additionally, the machines themselves are quite durable. A heavy duty die cutting machines lasts for the long haul, ensuring that you don’t have to replace them very often. In the long term, this saves you both time and money.

The alternative is working with a third party manufacturer. Contract manufacturers and toll manufacturers have the machinery ready, and the expertise that can only come with experience. This ensures consistency and reliability—the added benefit of cost efficiency.

What now?

Here’s what’s next now that you know more about vinyl cutting: Get in touch with CTI! Call us at 419-924-5566 or contact us here. Let’s get this conversation started!