The Heavy Duty Die Cutting Machine Need-to-Know Facts
Curious about die cutting? It’s a process we use in many different industries for many different purposes. But before you invest in a heavy duty die cutting machine, make sure you know exactly what you’re looking for.
Conversion Technologies International has mastered the die cutting process—and we’re happy to share our knowledge with you. Take a look at the information below, and find out more about what the die cutting process can do for you. Plus, which machine might best suit your needs!
What is an industrial die cutting machine?
An industrial die cutting machine is a type of manufacturing machine—specifically, one that cuts materials into specific sizes and shapes. Imagine the capabilities of that kind of process and how applicable they are across the board. It’s no wonder industries like auto, packaging, and more have become so reliant on it.
You could compare a heavy duty die cutting machine to a cookie cutter in some ways. After all, it’s accomplishing a similar task: creating replicable, simple shapes based off a preexisting pattern or model. What sets this machine apart is the amount of materials to which we can apply it. The best die cut machine can work with a variety of different products—the entire point of the machine is that it can shape and convert them.
Some of the typical materials we feed into a heavy duty die cutting machine include:
- Chipboard
- Cloth
- Cork
- Fabrics
- Felt
- Fiberglass
- Foam
- Foils
- Hardboard
- Medium Density Fiberboard (MDF)
- NeopreneNon-Metallic
- Non-Wovens
- Oriented Strand Board (OSB)
- Paper
- Plastic
- Rubber
- Silicone
- Sponge Rubber
- Textiles
- Urethane
- Vinyl
Of course, the types of materials you work with aren’t the only variations you’ll find among industrial die cutters. The sizes of the machines vary as well. As you seek out a die cutting machine for sale, you may not expect how much depends on the size of the equipment.
What are the sizes of die cutting machines?
Industrial die cutting machines come in a variety of different styles and sizes. The height and widths of the machines can shift, as can the circumferences of their openings. Some machines are adjustable as well, which makes it easier for you to accommodate for projects that require bit of flexibility. Some machines are as small as 8.5” wide or 6” inches wide, while others may be 15” inches wide, or more.
Of course, just because a machine is the right size doesn’t mean it’s the best die cut machine for the job. There are different styles of machines as well, and it’s important that you choose the right one for your project.
What are the different types of heavy duty die cutting machines?
The different types of die cutting machines include:
- Rotary die cutting. A rotary die cutter uses a cylindrical die lined with blades. As it moves in a circular motion, it cuts shapes out of the materials in question. The rotation ensures the creation of multiple shapes in one pass, increasing its overall efficiency.
- Laser die cutting. This process doesn’t require traditional blades, instead relying on lasers. The laser’s light carves out the desired shapes, creating an alternative to more traditional die cutting processes. Technically speaking, the process doesn’t involve a “die”. While laser cutting allows you to carve out more complex shapes, it can destroy other materials and adhesives.
- Flatbed die cutting. This process utilizes a hydraulic flatbed, pushing down blades that cut the material into the goal shape.
FAQs About A Heavy Duty Die Cutting Machine
Have some more questions about buying a heavy duty die cutting machine? Luckily, we have answers and even alternatives such as hiring a contract manufacturer.
What are the benefits of using a heavy duty die cutting machine?
There are many benefits to using a die cutting machine. For one thing, these machines move remarkably quickly, increasing efficiency. Production won’t lag when you utilize a cutter machine!
This type of machine is also remarkably consistent. A punching machine moves with systematic precision, offering the same results over and over. The results will be seamless, ensuring you won’t have to worry about bowing or splitting. It’s rather customizable and flexible, while also offering a great deal of affordability.
Additionally, the machines themselves are quite durable. A heavy duty die cutting machines lasts for the long haul, ensuring that you don’t have to replace them very often. In the long term, this saves you both time and money.
Do I have to buy my own commercial die cutting machine?
You don’t necessarily have to buy your own die cutting machine. Rather, you can work with a third party manufacturer. This type of manufacturer handles your outsourcing needs—providing the facilities and equipment, and sometimes the raw materials. They produce, while you receive the final product.
When you buy your own die cutting machine, you’re essentially investing in something you may not use very often or need a on a permanent basis. Additionally, you’ll need the space to house it and employees who know how to use it. For that reason, many business owners choose to work with third party manufacturers.
Can I provide my own raw materials when outsourcing?
We mentioned that some manufacturers provide the raw materials for a product when you outsource. However, this isn’t always the case. A toll manufacturer provides the service, but does not provide the raw materials. That means you can select the materials within the parameters you want, and source them from a location you trust.
Give Us A Call
Now that you know you have options when it comes to heavy duty die cutting machines—why not pursue them further? Call CTI at 419-924-5566 or contact us here for more info.
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